In modern engineering, the automotive industry hinges on precision manufacturing to create safer, and more efficient vehicles. Auto parts manufacturing includes designing, prototyping, and making parts for vehicles. This blog focuses on CNC machining and turning techniques to making modern car parts .
Applications in Automotive Systems
• Engine Components: Cylinder blocks made from EN-GJS-600-3 ductile iron (DIN 1693) have tolerances of ±0.02mm. This ensures the best combustion efficiency.
• Transmission Parts: Helical gears (AGMA Class 12) are milled from 8620 alloy steel (AISI/SAE) for smooth power transfer under 300+ Nm torque.
• EV Battery Trays: We use 6061-T6 aluminum for the housings. They are CNC-machined and have cooling channels. This keeps battery temperatures below 40°C.
Why CNC Machining Dominates in Auto Parts Manufacturing?
- Material Flexibility: Processes everything from lightweight aluminum (for fuel efficiency) to hardened tool steels (HRC 60+) for wear resistance.
- High-volumn Precsion: Automated systems produce 10,000+ piston rings/month with consistent ±0.005mm tolerances.
- Smart Integration: IoT-enabled CNC machines use predictive analytics to reduce tool wear-related downtime by 30%.
For OEM-grade CNC car parts, explore our precision solutions.
CNC Turning Auto Parts: Speed, Accuracy
CNC turning refering in rotationaly producing symmetric components with high-speed, making it indispensable for automotive parts and manufacturing.
Critical Applications of CNC Turning
- Engine Crankshafts: Turned from 4340 steel billets (AMS 6414) and induction-hardened to 55 HRC for fatigue resistance.
Drivetrain Components: - Half-Shafts: 1045 carbon steel turned with splines (DIN 5466) for torque transfer.
- Bearing Races: 52100 chrome steel races turned to ABEC-7 tolerance (±0.0025mm).
EV Battery Components: - Copper Busbars: CNC-turned C11000 copper with Ra 0.8μm finish for minimal energy loss.
- Cooling Manifolds: Aluminum 6061-T6 turned with integrated O-ring grooves for leak-proof seals.
Advantages of CNC Turning in Auto Parts Manufacturing
1. All-in-One Processing
- Do more in one step: Cut, drill, and thread parts without moving them.
Example: Make a car gear with grooves and holes in 1 setup (no errors from repositioning).
2. Speed & Precision
- Micro parts fast: Make 2,000+ tiny pins/hour (e.g., for car sensors).
- Tighter accuracy: Achieve precision within 0.005mm (like a hair’s width).
3. Less Waste
- Save material: Shape parts closer to final size, cutting aluminum waste by 30%.
- Eco-friendly: Recycle 95% of metal scraps.
Why Partner with AMSL for CNC Car Parts?
At AMSL, we deliver high-quality CNC car parts, offering:
- Prototyping in 48 hours with full material traceability.
- Zero MOQ.
- Custom solutions for legacy and next-gen vehicles.
Explore our CNC machined automotive components, visit our CNC car parts page to elevate your supply chain.